In the current fast-pace life, coffee serves as a spirit-lifting stuff to many commuters and students. The popularity of coffee brings the booming development of the coffee filling & sealing machine. A coffee filling & sealing machine is an apparatus that fills coffee powder into a pod-shaped plastic. If you are engaged in the coffee filling & sealing machine business or you are going to enter this business circle, today’s overview is definitely a piece of good news for your reference.
This guide will take you through all the critical aspects of coffee filling & sealing machine. Reading this guide, you will have a detailed information about the definition, types, pros and cons, working principle, and other significant facets.
Let’s move on.
- Types of Coffee Capsule Filling & Sealing Machine.
- Pros and Cons of Coffee Capsule Filling & Sealing Machine.
- Applications of Coffee Capsule Filling & Sealing Machine.
- Parts of Coffee Capsule Filling & Sealing Machine.
- How Coffee Capsule Filling &Sealing Machine Works?
- How to Use Coffee Capsule Filling & Sealing Machine?
- How to Maintain Coffee Capsule Filling & Sealing Machine?
- Considerations Before Purchasing Coffee Capsule Filling & Sealing Machine.
Types of Coffee Capsule Filling & Sealing Machine.
There are two main types of coffee pod machines that you can choose from, namely Automatic Coffee Filling Machine and Semi-automatic Coffee Filling Machine. Just as the written meaning, Automatic Coffee Filling Machine can achieve automatic operation. It frees you from tedious and physical work, i.e. controlling the machine from the touch screen control panel. While, Semi-automatic Coffee Filling Machine will involve your manual labor in part of the packaging operations.
In this section, you will take a brief tour on our four types of coffee pod machines. They are respectively as follows: Nespresso Capsule, Dolce Gusto Capsule, K cup Filling and Sealing Machines, Lavazza Capsule. It can be said that these coffee pod machines are by far the most practical and commonly used type in the coffee business. Each of type of machines has several different branches. Let us have an understanding in detail.
- The basic machine, 1 lanes can produce up to 30 Nespresso per min.
- With carrier plates driven by pneumatic system, it is very easy to maintain and clean.
- Easily processing different styles of capsule by means of size changeover.
- Occupying small layout area. That means that you can place capsule filling machine as your desires.
- 2 lanes machine can produce up to 100 Nespresso per min.
- The separated nespresso and welded nespresso can be simultaneously used in one machine.
- Easy operation.
- Servo motor driven augers can dose the coffee with high precision. And it features stable running.
- Four lanes machine can produce up to 200 Nespresso per min.
- Can be designed with sundry additional functions.
- Environmental-friendly and low noise emissions.
- With simple and easy-understanding structure, it is easy to learn, operate and maintain.
- Fast speed: 1 lane working, Up to 50 cycles/min, Produce up to 50 capsules per min.
- Round table driven by motor, maintain-free design.
- Equipping the vertical empty capsules storage and dropping system, it can greatly save manual labors and time.
- Self-sufficient filling module and servomotor driven volumetric augers ensure high and stable filling precision.
Dolce Gusto Capsule
- The basic machine, 1 lanes can produce up to 30 Dolce Gusto per min.
- Maximizes available plant floorspace.
- More ergonomic design for operators.
- Equipping carrier plates driven by pneumatic system, it very easy to maintain and cleanse.
- 2 lanes machine can produce up to 100 Dolce Gusto per min.
- Occupies a minimal amount of space.
- Each functions is much less complex to learn and operate.
- Servo motor driven augers to dose the coffee, high accuracy and stable working.
- Four lanes machine can produce up to 200 Dolce Gusto per min.
- Can be extended with varied additional functions.
- Low noise emissions, meeting the highest standards set for practical application.
- Fast delivery, and easy to learn, operate and maintain.
- Exclusively designed Empty capsules sorting and feeding device, saving cost and freeing technicians from manual labor.
K Cup Filling Equipment
- Equipping standard control system from Omron or Siemens or Allen Bradley.
- High-efficiency Nitrogen flushing system, keep over 95% Nitrogen inside.
- Easy to clean and change product, even between coffee and soluble powders.
- Occupying small footprint layout. That means you can place this machine in any places.
- Equipping hoppers emptying and cleaning system, achieving the fast cleaning in less than 5 minuts.
- Boasting a variety of sensors inside that detects and smartly decides how to respond to some objective elements.
- An operator can conduct all operations standing on the front of the machine.The entire production process can be easily and explicitly monitored.
- Fast speed: 4 lanes working, Up to 50 cycles/min (Rolled film 35 cycles/min),Produce up to 200 capsules per minute.
- Minimal maintenance requirements
- Dosing station for powder and pellets.
- Reserved work position.
- Electrical appliance control system meeting CE and international standard.
- Can be applicable to pack pharmaceutical and chemicals ( powder, pellet, granule, pill ), also can be used to fill vitamin, animal drug and so on.
- Round table driven by motor, maintain-free design.
- Fast speed: 1 lane working, Up to 50 cycles per minute, Produce up to 50 capsules per minute.
Lavazza Coffee Capsule Filling & Sealing Machine
- Equipping vertical capsules feeding system.
- Various speed changeover and closed capsule length adjustment.
- Equipping a high-efficiency Nitrogen flushing system, keeping more than 95% Nitrogen inside.
- Wholly-enclosed dosing stations and rotating table for composition of a coffee capsule filling machine.
- Can fill100 pieces of capsules once.
- Automatic Alignment Function: Adopting the state-of-the-art technology -automatic alignment functions, this machine can allow quick alignment of the capsules. Unique design denies the unnecessary waste.
- Making from the environmental-friendly acrylic material that is clean, safe, and durable.
- It can fill and seal Lavazza capsules, such as Lavazza blue, a modo mio, Lavazza point.
- One machine can only manufacture one size of capsule.
- Wide Applications: It is ideally apt for the production of capsules in small quantities. Especially when the production takes place in the following sites: small factory, laboratory, and families.
- Boasting Touch Screen: It can achieve the fast and convenient running by means of a click of screen.
- Fast speed: 1 lane working, Up to 50 cycles per minute, produce up to 50 capsules per minute.
- Superior Materials: Composing the stainless steel materials, this machine will not have chemical reactions with the raw materials.
- Equipping Removable Powder Hopper: It is convenient to cleanse without raw material sediment leftover.
If you want to buy a suitable coffee capsule filling & sealing machine, you could log in the website ( https://oldafpkg.seowaimao.com/ ) and thoroughly know about parameters and functions of the machine.
5 Pros of Coffee Capsule Filling & Sealing Machine
The popularity of coffee capsule filling machine means that such machine must have some merits deserved to mention. Now, let’s dive right in.
Ⅰ. Easy to Operate.
The biggest favorable advantage of coffee capsule filling machine is easy to operate. Because the majority of such machine is exclusively designed for those who don’t receive special barista training. In the current marketplace, the coffee capsule filling tend to be fully-automatic, much advanced than traditional filling and sealing machine. Hence, you can easily operate it.
Ⅱ. Cost Saving.
Integrating the powerful parts or components, the coffee pod machines can serve for a long span of time. Moreover, it is simple and less costly to maintain a coffee capsule filling machine. All you need to notice is the certification of lubrification of the moving parts. Speaking in detail, you should cleanse and lubricate the machine in the regular time.
Ⅲ. Time Saving.
Previously, it is boring and time-consumed to pack the coffee by means of the manned labour. Plus, being flesh, we human is inevitable become weak and insufficient from the high-pressed and rotating working. However, with the advent of the coffee capsule machine, the workers are extricated from the tedious and otiose labors. Composing the strong steel, this huge guy will save plenty of time and excess human effort.
All of the coffee capsule filling & sealing machine is consistent with the international safety standard. Plus, they have passed the simulated environment test full of various adverse elements. Therefore, the safety of the machine is beyond the doubt.
Despite the great difference in packaging requirements, the machine can be capable of packing the coffee as the practical needs. Just a slight click of the screen can achieve the changeover of the sizes and types of packaging.
However, every coin has two sides. In other words, there is no flawless product. And then, let’s find them out in the next section.
2 Cons of Coffee Capsule Filling & Sealing Machine
Ⅰ. Stale Coffee Pod.
The biggest shortcoming of the coffee capsule pod lies in its weaker ability to conserve the aroma and fresh of coffee. For example, there are often customer complaints that coffee pods may not be as fresh as other forms of coffee. That will limit the application of coffee pod machines.
Ⅱ. A Wider Floor Space Required.
Sometimes, it is of difficulty to move the coffee filling and sealing machine. Because it is very heavy and bulky. Hence, you need to set aside a very wide floor space for placing it.
Applications of Coffee Capsule Filling & Sealing Machine
The coffee capsule filling &sealing machine is majorly applicable to pack the coffee. It can protect the coffee from the light and air so as to lose its aroma and taste. It is suitable for packing all kinds of coffee, such as Nespresso Capsule, Dolce Gusto Capsule, K cup Filling and Sealing Machines, Lavazza Capsule. Other than packing coffee, you may find the applications of coffee capsule filling & sealing machine in other fields. Following are some of the other applications filed: Pharmaceutical, medicine, chemicals (powder, pellet, granule, pill), vitamin filling, foodstuff filling and animal drug filling, etc.
Parts of Coffee Pod Packaging Equipment
To better use the coffee filling and sealing machine, you need to be familiar with the parts of the machine. In this section, you will learn more about main parts of the coffee pod machines. Seen as follows:
These are switches that electronically or electromechanically controls the electrical circuit.
The temperature controlling system will control and adjust the temperatures while making the coffee pods.
This is the indispensable and basic part of the coffee pod machines. Without it, you can’t either turn the power on or off.
The conveyor belt is responsible for the delivery of the coffee pods of the whole production process.
With it, you could control the angular position and velocity of the coffee pod machines.
The touch screen is a part of programmable logic controller ( asa PLC ). You can set the packaging specifications and allow the machine automatically proceed the pod packaging process. And all you need to do is the observation of the commands exacution from the display screen.
Oscillating Tray Dispenser.
An oscillating tray dispenser plays a critical role in the allotment of the coffee powder or granules into the container.
Composing the stainless steel, the cylinder is a device for raw materials processing. It
contains the coffee that you need to pack into the pods.
The interior special veneer treatment of the cylinder prevents corrosion, wear. Last but not least, the special inner material will not have chemical reactions with the coffee powder and effect its flavor.
Multitrack Auger Dispenser
The dispenser takes the coffee powder from the machine to the coffee pods. It features a valve that will open and close to proceed the filling operation.
Funnels and Nozzles.
The funnels and nozzles channel the coffee powder or granules into the pods without causing the unnecessary effluence.
After filling, the load cell takes the onus to check and ensure the exactness of coffee pods weights.
After packaging the pods, the machine will run the tear notch seal to seal the pods. The finished products features the tight sealing notch but is easy to open.
Eye Mark Sensor.
The eye mark sensor mainly boasts three kinds of roles as follows: Identifying the packaging materials; Controlling the position of the material; Coordinating separation and cutting of the packaging materials.
You could quickly find out the source of breakdown in the practical operation circumstance when getting familiar with the components mentioned above. It is better, of course, to be free from the machine trouble. And then, let’s move on to the next part – How Coffee Capsule Filling & Sealing Machine Works?
How Coffee Capsule Filling & Sealing Machine Works?
I guess you could understand the principal of the coffee capsule filling and sealing machine more easily after viewing the previous part. Now, let’s dive right in.
Step One: Preparation Stage
Making ensure the coffee capsule filling & sealing machine in the normal condition. Apart from that, you should ensure that the raw materials are also in place. The raw materials mainly include the coffee, decaf and other auxiliary materials.
Step Two: Mixing Stage
In this step, you should pour the all the ingredients into the cylinder after a whole mixing the raw materials.
Step Three: Designing the Packaging Specification
Inputting the packaging specifications in the programmable logic controller (aka PLC). The packaging specifications include: The quantity of coffee required in each of coffee pod; The size of the finished coffee pod; The packing velocity of coffee pod machines.
Step Four: Making Coffee Pod
Once the receipt of the relevant command, the machine will produce the coffee pods into the specified sizes. The machine will push the pods to the filter to form a module. In the course of such a process, the filter also forms small discs of filter paper. And then, the coffee capsule filling machine puts the coffee pod to the welding station and sticks the filters to the coffee pod.
Step Four: Coffee Filling
After the implementation of the above step, the machine will take the coffee out of the cylinder. During the filling process, the funnels and nozzles will automatically change without the intervention of the manned labor.
Step Five: Coffee Pod Weighing
Shortly after filling, the machine will put the coffee pods to the load cell. At this moment, the load cell will weigh and ensure the right amount of every coffee pod. You could directly check the all products information in the front of the touch screen. Once the appearance of the deviation, you should immediately adjust the multitrack auger dispenser.
Step Six: Sealing Process
As lidding the coffee pods. the machine will pass the nitrogen over the head space. And then, the coffee filling and sealing machine will automatically place the lid on top of coffee pods and give the lids heat sealing.
How to Use Coffee Capsule Filling & Sealing Machine?
Generally, the coffee pod filling and sealing machine will be attached with the operation instruction. The followings are some brief procedures about starting up and turning off for your reference.
Steps of Starting Up:
1) Firstly, turning on the external power supply.
2) Pressing the computer power switch to start the interface of computer operator.
3) Starting the main control power supply. At this point, the operator can start the coffee capsule filling & sealing machine.
4) Once there is any emergency, the operator should quickly presses down the emergency stop button. And the system will lose power and enter the shutdown state. If it needs to start up again, please screw the emergency stop button out.
5) Pressing the power switch on the laser starter to make the laser head enter the working state. At this moment, the power switch indicator is on. And turn on the power of the computer monitor and enter the coffee capsule filling machine system. Inputting the packaging specifications in the programmable logic controller ( aka PLC). The machine will work automatically. All you need to do is to observe whether machine work normally.
6) It must be noticed that the operator should wage the processing operation normally and orderly according to the operation instructions. The purpose of that is to avoid scrapping products due to inappropriate operations.
Steps of Turning Off:
1) After the coffee capsule production is over, the operator should ensure the right specification of the finished products. And then, exit the software.
2) And then the operator should turn off the main control power supply. At this moment, the coffee capsule filling and sealing machine is turned off.
How to Maintain Coffee Capsule Filling & Sealing Machine?
Maintenance is an important way to maintain, improve performance, precision, save money, improve work efficiency, and create more economic benefits. And it can also extend the service life of the coffee capsule filling and sealing machine effectively if they maintain the machine well. The following summarizes the 9 specific maintenance methods.
1) When the machine is not working, the operators shall cut off the power supply of the coffee pod machines and computer.
2) When the machine is not working, cover the dust-proof to prevent dirt from polluting the machine.
3) While the machine is working, it is under a high-voltage state. The non-specialized staff should not operate or repair it to avoid electric shock.
4) If any failure occurs to the machine, the operators shall immediately cut off the power supply.
5) When the coffee capsule filling and sealing machine is used for a long time, the dust will be adsorbed on the display screen. It will influence the observation experience. If the surface of the screen is not clean, the operator should use long-fiber cotton swabs or lens paper to dip with the ethanol to gently scrub the screen surface.
6) During the working process of the coffee capsule filling & sealing machine, the operator does not move the machine to avoid damage.
7) Do not cover or place other objects on the coffee pod machines to avoid affecting the heat dissipation effect of the machine.
8) Pay attention to clean up the dust every day. Keep the inside of the machine dry and clean, and clean the dust from the inside out.
9) Keep the working environment of the coffee capsule filling & sealing machine be dry and well ventilated.
Considerations Before Purchasing Coffee Capsule Filling & Sealing Machine.
Now, i guess you have an intense desire to purchase a coffee capsule filling & sealing machine. Before you proceed to purchase or import a a coffee capsule filling & sealing machine. You need to observe more and make an investigation from many aspects. The following are x influential factors that you should take into consideration.
1) Price Comparison
The price is always the first factor to be considered. After the inquiry, you will get a wide range of prices for the coffee pod machines from different suppliers. And at this point, it is time for you to conduct the price comparison in combination of the technical specifications of every machine.
2) Choosing the Appropriate Machine Size
For the selection of the size of the coffee capsule filling & sealing machine, it is not such a case that the larger a machine, the better. The users need to select the appropriate machine size according to the practical requirements.
3) Determine the Power Required
The coffee pod machines have many types of power, and different machine powers have different processing effects. Generally speaking, the greater the power of the laser engraver, the faster the processing velocity.
4) Space Requirement
You need to know the space the machine takes in installation and operation process. That will be beneficent for you to advancely prepare the size of the room where you will place the coffee pod machines.
5) Production Capacity
You need to look at the production capacity. You can have a look on the product specification or consult with the manufacturer. The production capacity includes information on the filling and packaging capacity of the coffee pod machines.
6) Man Power Engagement
Considering this factor in terms of either purchasing an automatic or semi-automatic coffee capsule filling & sealing machine. Semi-automatic coffee pod packaging machine involves more manned labor, leading to the increase in the cost.
7) Checking the Reputation or Public Praise
The reputation of manufacturers is an important factor for users to judge the quality of the coffee pod machines. When choosing a machine, the users must check its quality. They can get the evaluation of the quality directly from a third party. If the manufacturer’s reputation is not bad, its coffee capsule filling and sealing machine will be good.
8) The After-sales Service
After-sales service can help users save a lot of unnecessary time and solve most of their problems. Generally speaking, the large-scale and well-known manufacturers of the coffee filling & sealing machine provides better after-sales. The better the manufacturers, the much more attention they pay to after-sales.
Well, now everything is clear. What are you waiting for? If you want to learn more, please log in our official website ( https://oldafpkg.seowaimao.com/ ) or reach us directly.